Ford Recalls 29,501 F-150 Lightning Trucks Over Suspension Defect Risk
The NHTSA is recalling more than 29,000 models of Ford's electric F-150 Lightning truck, but the problems reported have nothing to do with the electric powertrain. Suspension components are prone to failure, with the separation of the front control arms possibly resulting in a loss of steering control.
According to the recall details provided by the NHTSA, the nut of the control arm's upper ball joint may have been insufficiently tightened, allowing the upper control arm to completely detach from the knuckle assembly, leading to a loss of steering control and, potentially, a crash. A total of 29,501 F-150 Lightnings from the 2024 and 2025 model years are included in the recall. Repair work involves replacing the nuts and tightening them to the correct torque.
While this is a notable safety issue, this recall is a drop in the ocean compared to the recent recall of nearly 1.1 million vehicles announced on June 1. This recall was for rearview camera displays that can freeze or go completely blank, covering many popular Ford models such as the Mustang, Bronco F-Series, and Ranger, and Lincoln models such as the Corsair, Nautilus, and Navigator.
So far, in 2025 alone, Ford has recalled vehicles for problems with transmission valve bodies that cause a loss of reverse gear, failing high-current fuses that can cut power to electric motors, missing cup plugs on 3.5L EcoBoost V6 engines that may lead to oil leaks, missing dashboard airbag warning labels, and loose or missing steering shaft bolts, to name only a few.
In the beginning of the year, Ford's BlueCruise drew attention to itself when several Mustang Mach-Es were involved in fatal nighttime crashes while BlueCruise was engaged. This came fresh off the back of a September 2024 recall for more than 90,000 vehicles for intake valves on 2.7L and 3.0L Nano V6 engines that may break while driving, leading to engine failure and a loss of drive power.
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