Latest news with #AVENTICS
Mid East Info
18-05-2025
- Business
- Mid East Info
Emerson Dust Collector Monitoring and Control Solution Enhances Performance and Environmental Protection - Middle East Business News and Information
Proven Emerson products combine to provide a complete intelligent dust collector automation solution, with advanced diagnostics and Floor-to-Cloud connectivity Emerson today announced the launch of a new solution for Dust Collector Monitoring and Control. A wide range of industries—including cement, mining and metals, chemicals and plastics, food and dairy, power, utilities, and more—handle materials that generate significant amounts of dust and particulate emissions. Automating dust collection monitoring is an effective way to optimize filtration, ensure environmental compliance, reduce costly maintenance, and avoid expensive unplanned downtime. This intelligent, easy-to-deploy solution also integrates seamlessly with existing plant automation systems, helping to extend dust collector equipment life and boost overall operational efficiency. Dust collectors are designed to capture potentially harmful airborne particles and fumes, which is essential for protecting people and the environment, and for ensuring reliable equipment operation and maintaining environmental compliance. They vary in size, and are built to house filters, which must be monitored for performance, cleaned periodically with compressed air, and replaced when they fail or reach the end of their useful life. Intelligent monitoring and control can significantly reduce maintenance costs and the total cost of ownership. Smart filter cleaning can minimize energy costs and compressed air consumption. Detecting and identifying failed filters helps avoid regulatory penalties. In addition, extending filter life by as much as one year can result in savings of up to $18,000. Dust filters and pulsating solenoid valves play a critical role in many manufacturing and production operations, so preventing downtime and compressed air leakages can save thousands of dollars per hour. Recognizing these needs across multiple industries, Emerson offers a portfolio of essential elements necessary for high-performance dust collectors, including mechanical and automation products such as ASCO™ pulse valves, pilot boxes, and air tanks; pressure and particle concentration sensors; basic sequencer controllers; AVENTICS™ air flow sensors; Movicon™ HMI/SCADA visualization interfaces; and PACSystems™ PLC, I/O, and edge analytics. 'With this world-class and easily implemented solution, we aim to help our end users achieve greater operational efficiencies and gain valuable insights that reduce reactive maintenance, lower the risk of downtime, minimize energy consumption, and extend equipment life while addressing the knowledge gap by providing easily accessed information for operations personnel,' said Samuele Oliva, product marketing manager for dust collectors and alternative energy with Emerson's discrete automation business. Emerson's standard dust collector monitoring and control solution combines these proven products and capabilities: Optimized control of pulse valves, including automated cleaning cycles of multiple filter lines. SCADA enabling remote monitoring, alerts, reporting, and integration with existing systems. PACSystems PLC controls and AVENTICS solenoids with built-in algorithm for efficient cleaning of multiple filter lines. QuickPanel+ HMI, which provides real-time diagnostics and early warning of fault detection. Scalable licensing based on pulse valve count (up to 500). ASCO P152 particle concentration sensors able to detect low dust levels and filter issues. Differential pressure monitoring with Rosemount™ pressure sensors and optional 4-20 mA compatibility. Compressed air, pressure, temperature, dust level and energy monitoring, plus predictive maintenance features. By optimizing pulse valve use with advanced algorithms and predictive diagnostics, Emerson's dust collector monitoring and control solution can extend valve and bag life, reduce compressed air waste, and protect dust collector equipment while avoiding costly maintenance and downtime. Emerson's Dust Collector Monitoring and Control Solution empowers operators with real-time insights and advanced diagnostics through intuitive HMI and SCADA interfaces—maximizing performance, reducing downtime, and ensuring environmental compliance from Floor to Cloud.
Mid East Info
19-03-2025
- Automotive
- Mid East Info
Emerson to present solutions that transform factories from Floor to Cloud™ at Hannover Messe 2025 (Hall 11, Booth C30)
Emerson to present solutions that transform factories from Floor to Cloud™ at Hannover Messe 2025 (Hall 11, Booth C30) | Global technology, software and engineering leader Emerson will demonstrate how it's transforming the future of factory automation through its proven Floor to Cloud™ approach and comprehensive portfolio at Hannover Messe in Hannover, Germany, on March 31 to April 4, 2025. Visitors to the Emerson booth will learn how companies of any size can apply a Floor to Cloud approach to drive sustainable growth, maximize performance quality and unleash workforce productivity for immediate and long-term success. Located in the Automation, Motion & Drives area, booth C30 will feature immersive demonstrations and displays. This interactive hub will showcase how products from ASCO™, AVENTICS™, Branson™, Movicon™, PACEdge and PACSystems™ brands combine to form intelligent solutions that transform operations across the factory floor and deliver ongoing value. Scheduled presentations from Emerson experts in the Innovation Theater give visitors the opportunity to solve complex industry challenges and pathways to achieve a wide range of goals. Topics include driving sustainable growth, energy savings and efficiency, and proportional pressure control in robotic applications, as well as real customer success stories. Event highlights: Emerson will also host an invite-only press event at the booth. The exclusive event, Future Talks, will feature a panel discussion from industry experts and Q&A. Representatives from associations, partner companies and academic institutions will discuss such topics as the future of sustainability in manufacturing and the role of AI and automation in industrial applications. Further details will be announced closer to the show opening. Product highlights: AVENTICS Series XV Pneumatic Valves Next-generation AVENTICS Series XV pneumatic valves offer greater range and flexibility with higher flow rates to give original equipment manufacturers greater design flexibility and scalability when engineering handling systems or automation solutions. Designed with interoperability in mind, the new Series XV valves include a broader range of configurations and use proven core valve AVENTICS technology. Providing higher flow rates in a compact valve package, Series XV valves enable more efficient and flexible pneumatic system performance while offering products customized for specific markets, including factory automation, automotive and tire, food and packaging applications. Series XV valves include the XV03, providing flow volumes up to 350 liters NL/min, and the XV05, which can provide up to 1000 NL/min. AVENTICS Series AF2 Flow Sensor AVENTICS Series AF2 Flow Sensors have helped plants around the world successfully reduce compressed air consumption and improve energy efficiency. By monitoring air consumption in pneumatic systems, AF2 sensors enable rapid intervention if leaks occur, helping optimize energy consumption, reach net-zero targets, prevent machine downtime and reduce costs. Emerson also offers a high-flow model of this advanced sensor that propels compressed air monitoring beyond individual machines to benefit larger air lines and systems. This expanded capability allows users to easily optimize energy consumption across an entire packaging facility and improve overall plant sustainability. Energy Manager Designed to help manufacturers cut energy costs and carbon emissions by up to 30%, the new Energy Manager solution from Emerson transforms energy challenges into opportunities. Machine tools are energy-intensive, even when idling. This plug-and-play system offers real-time electricity monitoring to identify and minimize waste, optimizing energy use and boosting operational efficiency. With quick setup and intuitive operation, the Energy Manager provides detailed insights into energy consumption and operating costs, allowing plant managers to reduce idle consumption and peak loads. This application can also be used in conjunction with the Compressed Air Manager solution, offering a scalable, comprehensive view of energy and utility consumption. Software Solutions Today's manufacturing facilities require modern automation technology that can readily adapt and meet changing production and operational requirements. Success increasingly depends on advanced SCADA solutions that seamlessly integrate diverse systems and assets, often over wide geographic areas, while maintaining robust cybersecurity. The Movicon industrial software platform delivers the next-generation of SCADA/HMI connectivity and operability through modular, scalable and secure interfaces. The innovative suite of tools includes Movicon which harvests real-time production and performance data that can be used to reduce waste and increase profitability, and Movicon which measures energy consumption and can guide decisions around sustainability and efficiency strategies. Programmable Automation Control Systems Industrial operations today need a flexible, scalable and affordable approach to modernization. PACSystems controllers add a new dimension to industrial control and automation, allowing production optimization and monitoring capabilities in the widest range of process and discrete industrial environments. These automation control solutions bring control intelligence with a real-world approach to identify and predict impending failures, enable proactive maintenance, boost cyber security and customize data acquisition and analytics — so businesses can minimize downtime and handle market changes with agility. Core Emerson automation control innovations include the PACSystems RX3i CPL410 and CPE330 controllers, which offer extensive flexibility for a range of applications, as well as the RSTi EP I/O, which combines powerful controller technology in a modular, compact form factor with a full range of slice I/O to maximize productivity. Cylinders and Actuators Emerson cylinders and actuators are designed to exceed performance standards and stay within footprint, no matter how compact or demanding the application. The comprehensive range of high-quality cylinder technology meets the demands of modern automation applications. Whether designs require pneumatic, electric or hybrid solutions, AVENTICS cylinders and actuators increase the overall performance and flexibility of machines. Core innovations include the AVENTICS Series SPRA electric rod-style linear actuator, which is an efficient, high-performance actuator that offers improved load capacity, accuracy and reliability. The AVENTICS CylinderFinder is an easy-to-use online tool that makes it simple to find the perfect cylinder for an application. Edge Devices Emerson edge devices combine the best deterministic controllers on the market with secure, nondeterministic controllers for analytics and machine learning algorithms to proactively optimize business outcomes. These rugged devices are designed for remote industrial areas and equipped with our vendor-agnostic PACEdge software to safely run nondeterministic applications. This reduces latency and meets all application performance requirements. Compressed Air Manager The Compressed Air Manager provides visualization and benchmarking for compressed air and gas consumption for a machine, for a production line or across multiple sites. A predesigned, edge-enabled cabinet solution serves as a foundation to connect and power monitoring across multiple machines and lines via AVENTICS Series AF2 smart air flow sensors. The Compressed Air Monitoring App, which comes pre-installed on the edge device, is easily configurable and continuously monitors and analyzes data coming from the sensors. The Compressed Air Manager transforms available data via an embedded dashboard with KPIs where operators can easily visualize consumption trends, costs, benchmarks and CO2 impact. This data empowers users with greater insights to help reduce energy costs, improve sustainability and streamline maintenance. Material Joining and Cleaning Technologies The quality of automotive parts, medical devices, electronic components and other essential products depends on high-performance material joining and cleaning technologies. Backed by innovation and worldwide support, Branson technologies from Emerson include ultrasonic welding for plastic and metal, as well as laser, vibration, infrared & spin welding and staking for plastic as well as ultrasonic cleaning solutions. Core welding innovations include the Branson GSX-E1 ultrasonic welder, which produces clean welds in minimal time with highly uniform joints for greater consistency and operational efficiency. AVENTICS Feeding & Handling Solutions AVENTICS Feeding and Handling Solutions provide manufacturers with a broad portfolio of standardized systems, modular assemblies and advanced components for plug-and-play productivity. The innovative AVENTICS feeding portfolio features unique vibration force compensation technology and offers everything from proven vibratory feeders, refilling devices and control units to flexible feeding technology components. With standardized components in a modular system, station layouts can be adapted exactly to meet application requirements, minimize gap dimensions and improve precision of feeds and availability of the feeding system. AVENTICS handling portfolio offers more than 20 standardized handling systems that can be configured online, optimized and delivered as plug-and-play solutions for demanding pick-and-place applications. Combining high-speed performance, consistent precision and long service life, AVENTICS handling systems help manufacturers shorten cycle times, boost throughput and lower costs in handling applications on the production line.
