Latest news with #FadingWest
Yahoo
26-03-2025
- Business
- Yahoo
Housing crisis spurs alternatives to building homes, from 3D printing to walls made from hemp
DENVER (AP) — As Americans struggle under backbreaking rental prices, builders are turning to innovative ways to churn out more housing, from 3D printing to assembling homes in an indoor factory to using hemp — yes, the marijuana cousin — to make building blocks for walls. It's a response to the country's shortfall of millions of homes that has led to skyrocketing prices, plunging millions into poverty. "There's not enough homes to purchase and there's not enough places to rent. Period," said Adrianne Todman, the acting secretary of the U.S. Department of Housing and Urban Development under former President Joe Biden. One way to quickly build more is embrace these types of innovations, Todman said. 'I can only imagine what our housing situation would be like now if we could have made a decision to be more aggressive in adopting this type of housing." So what are these new ways of building homes? And can they help reduce the cost of new housing, leading to lower rents? Factory-built housing put together in a week In a cavernous, metal hall, Eric Schaefer stood in front of a long row of modular homes that moved through the plant, similar to a car on an assembly line. At a series of stations, workers lay flooring, erected framing, added roofs and screwed on drywall. Everything from electrical wiring to plumbing to kitchen countertops were in place before the homes were shrink-wrapped and ready to be shipped. The business in the Colorado Rocky Mountains, Fading West, has pumped out more than 500 homes in its just over three years of operation, each taking just five to seven days to build, even in the coldest winter months, Schaefer said. Once assembled in the plant, the narrow townhouse-style homes with white trim, balconies and front porches, are about 90% done. At their final destination they are move-in ready within six weeks, Schaefer said. The company works with towns, counties and housing nonprofits to help address the shortage of affordable homes, mostly for workers who've been squeezed out by sky-high prices in ritzy mountain towns. That includes Eagle, Colorado, not far from the Vail ski resort, where Fading West worked with Habitat for Humanity to install modular homes at affordable rents for teachers and other school district employees. The homes tend to be on the smaller side, but can be multifamily or single family. 'You can build faster. The faster you build — even at a high quality — means the lower the price,' Schaefer said. 'We see this as one of the pieces to the puzzle in helping solve the affordable housing crisis." There's a hefty upfront cost to build the factory, and part of the challenge is a lack of state and federal investment, he said. A patchwork of building codes governing how a structure can be built also makes it difficult, requiring changes to the construction depending on the town or county it is being sent to. Manufactured housing is similar to modular housing, but the units are constructed on a chassis — like a trailer — and they aren't subject to the same local building codes. That's part of the reason they are used more broadly across the U.S. Roughly 100,000 manufactured homes were shipped to states in 2024, up from some 60,000 a decade earlier, according to Census Bureau data. Estimates of modular homes built annually often put them below 20,000. 3D printing is innovative but still 'a long game' Yes, there's technology to 3D print homes. A computer-controlled robotic arm equipped with a hose and nozzle moves back and forth, oozing lines of concrete, one on top of the other, as it builds up the wall of a home. It can go relatively quickly and form curved walls unlike concrete blocks. Grant Hamel, CEO and co-founder of VeroTouch, stood inside one of the homes his company built, the wall behind him made out of rolling layers of concrete, distinct to a 3D printer. The technology could eventually reduce labor costs and the time it takes to build an abode, but is farther off than manufactured or modular methods from making a dent in the housing crisis. It's 'a long game, to start chipping away at those prices at every step of the construction process,' Hamel said. The 3D printers are expensive, and so are the engineers and other skilled employees needed to run them, said Ali Memari, director of the Pennsylvania Housing Research Center, whose work has partly focused on 3D printing. It's also not recognized by international building codes, which puts up more red tape. The technology is also generally restricted to single-story structures, unless traditional building methods are used as well, Memari said It's 'a technology at its beginning, it has room to grow, especially when it is recognized in code,' Memari said. 'The challenges that I mentioned exist, and they have to be addressed by the research community.' A hemp-and-lime mixture called hempcrete has 'a bright future' Hemp — the plant related to marijuana — is being used more and more in the construction of walls. The hemp is mixed with other materials, most importantly the mineral lime, forming "hempcrete," a natural insulation that's mold- and fire-resistant and can act as outer wall, insulation and inner wall. Hempcrete still requires wood studs to frame the walls, but it replaces three wall-building components with just one, said Memari, also a professor at Penn State University's Department of Civil and Environmental Engineering. Memari is now helping oversee research into making hempcrete that doesn't need the wood studs. As much as a million hemp plants to be used for hempcrete can grow on one acre in a matter of months as opposed to trees, which can take years or decades to grow. The plant is part of the cannabis family but has far less of the psychoactive component, THC, found in marijuana. In 2018, Congress legalized the production of certain types of hemp. Last year, the International Code Council, which develops international building codes used by all 50 states, adopted hempcrete as an insulation. Confusion over the legality of growing hemp and the price tag of the machine required to process the plant, called a decorticator, are barriers to hempcrete becoming more widespread in housing construction, Memari said. Still, he said, 'hempcrete has a bright future." ___ Associated Press video journalist Thomas Peipert contributed to this report from Buena Vista, Colorado. ___ Bedayn is a corps member for the Associated Press/Report for America Statehouse News Initiative. Report for America is a nonprofit national service program that places journalists in local newsrooms to report on undercovered issues.
The Independent
26-03-2025
- Business
- The Independent
Housing crisis spurs alternatives to building homes, from 3D printing to walls made from hemp
As Americans struggle under backbreaking rental prices, builders are turning to innovative ways to churn out more housing, from 3D printing to assembling homes in an indoor factory to using hemp — yes, the marijuana cousin — to make building blocks for walls. It's a response to the country's shortfall of millions of homes that has led to skyrocketing prices, plunging millions into poverty. "There's not enough homes to purchase and there's not enough places to rent. Period," said Adrianne Todman, the acting secretary of the U.S. Department of Housing and Urban Development under former President Joe Biden. One way to quickly build more is embrace these types of innovations, Todman said. 'I can only imagine what our housing situation would be like now if we could have made a decision to be more aggressive in adopting this type of housing." So what are these new ways of building homes? And can they help reduce the cost of new housing, leading to lower rents? Factory-built housing put together in a week In a cavernous, metal hall, Eric Schaefer stood in front of a long row of modular homes that moved through the plant, similar to a car on an assembly line. At a series of stations, workers lay flooring, erected framing, added roofs and screwed on drywall. Everything from electrical wiring to plumbing to kitchen countertops were in place before the homes were shrink-wrapped and ready to be shipped. The business in the Colorado Rocky Mountains, Fading West, has pumped out more than 500 homes in its just over three years of operation, each taking just five to seven days to build, even in the coldest winter months, Schaefer said. Once assembled in the plant, the narrow townhouse-style homes with white trim, balconies and front porches, are about 90% done. At their final destination they are move-in ready within six weeks, Schaefer said. The company works with towns, counties and housing nonprofits to help address the shortage of affordable homes, mostly for workers who've been squeezed out by sky-high prices in ritzy mountain towns. That includes Eagle, Colorado, not far from the Vail ski resort, where Fading West worked with Habitat for Humanity to install modular homes at affordable rents for teachers and other school district employees. The homes tend to be on the smaller side, but can be multifamily or single family. 'You can build faster. The faster you build — even at a high quality — means the lower the price,' Schaefer said. 'We see this as one of the pieces to the puzzle in helping solve the affordable housing crisis." There's a hefty upfront cost to build the factory, and part of the challenge is a lack of state and federal investment, he said. A patchwork of building codes governing how a structure can be built also makes it difficult, requiring changes to the construction depending on the town or county it is being sent to. Manufactured housing is similar to modular housing, but the units are constructed on a chassis — like a trailer — and they aren't subject to the same local building codes. That's part of the reason they are used more broadly across the U.S. Roughly 100,000 manufactured homes were shipped to states in 2024, up from some 60,000 a decade earlier, according to Census Bureau data. Estimates of modular homes built annually often put them below 20,000. 3D printing is innovative but still 'a long game' Yes, there's technology to 3D print homes. A computer-controlled robotic arm equipped with a hose and nozzle moves back and forth, oozing lines of concrete, one on top of the other, as it builds up the wall of a home. It can go relatively quickly and form curved walls unlike concrete blocks. Grant Hamel, CEO and co-founder of VeroTouch, stood inside one of the homes his company built, the wall behind him made out of rolling layers of concrete, distinct to a 3D printer. The technology could eventually reduce labor costs and the time it takes to build an abode, but is farther off than manufactured or modular methods from making a dent in the housing crisis. It's 'a long game, to start chipping away at those prices at every step of the construction process,' Hamel said. The 3D printers are expensive, and so are the engineers and other skilled employees needed to run them, said Ali Memari, director of the Pennsylvania Housing Research Center, whose work has partly focused on 3D printing. It's also not recognized by international building codes, which puts up more red tape. The technology is also generally restricted to single-story structures, unless traditional building methods are used as well, Memari said It's 'a technology at its beginning, it has room to grow, especially when it is recognized in code,' Memari said. 'The challenges that I mentioned exist, and they have to be addressed by the research community.' A hemp-and-lime mixture called hempcrete has 'a bright future' Hemp — the plant related to marijuana — is being used more and more in the construction of walls. The hemp is mixed with other materials, most importantly the mineral lime, forming "hempcrete," a natural insulation that's mold- and fire-resistant and can act as outer wall, insulation and inner wall. Hempcrete still requires wood studs to frame the walls, but it replaces three wall-building components with just one, said Memari, also a professor at Penn State University's Department of Civil and Environmental Engineering. Memari is now helping oversee research into making hempcrete that doesn't need the wood studs. As much as a million hemp plants to be used for hempcrete can grow on one acre in a matter of months as opposed to trees, which can take years or decades to grow. The plant is part of the cannabis family but has far less of the psychoactive component, THC, found in marijuana. In 2018, Congress legalized the production of certain types of hemp. Last year, the International Code Council, which develops international building codes used by all 50 states, adopted hempcrete as an insulation. Confusion over the legality of growing hemp and the price tag of the machine required to process the plant, called a decorticator, are barriers to hempcrete becoming more widespread in housing construction, Memari said. Still, he said, 'hempcrete has a bright future." ___ Associated Press video journalist Thomas Peipert contributed to this report from Buena Vista, Colorado. ___
Associated Press
26-03-2025
- Business
- Associated Press
Housing crisis spurs alternatives to building homes, from 3D printing to walls made from hemp
DENVER (AP) — As Americans struggle under backbreaking rental prices, builders are turning to innovative ways to churn out more housing, from 3D printing to assembling homes in an indoor factory to using hemp — yes, the marijuana cousin — to make building blocks for walls. It's a response to the country's shortfall of millions of homes that has led to skyrocketing prices, plunging millions into poverty. 'There's not enough homes to purchase and there's not enough places to rent. Period,' said Adrianne Todman, the acting secretary of the U.S. Department of Housing and Urban Development under former President Joe Biden. One way to quickly build more is embrace these types of innovations, Todman said. 'I can only imagine what our housing situation would be like now if we could have made a decision to be more aggressive in adopting this type of housing.' So what are these new ways of building homes? And can they help reduce the cost of new housing, leading to lower rents? Factory-built housing put together in a week In a cavernous, metal hall, Eric Schaefer stood in front of a long row of modular homes that moved through the plant, similar to a car on an assembly line. At a series of stations, workers lay flooring, erected framing, added roofs and screwed on drywall. Everything from electrical wiring to plumbing to kitchen countertops were in place before the homes were shrink-wrapped and ready to be shipped. The business in the Colorado Rocky Mountains, Fading West, has pumped out more than 500 homes in its just over three years of operation, each taking just five to seven days to build, even in the coldest winter months, Schaefer said. Once assembled in the plant, the narrow townhouse-style homes with white trim, balconies and front porches, are about 90% done. At their final destination they are move-in ready within six weeks, Schaefer said. The company works with towns, counties and housing nonprofits to help address the shortage of affordable homes, mostly for workers who've been squeezed out by sky-high prices in ritzy mountain towns. That includes Eagle, Colorado, not far from the Vail ski resort, where Fading West worked with Habitat for Humanity to install modular homes at affordable rents for teachers and other school district employees. The homes tend to be on the smaller side, but can be multifamily or single family. 'You can build faster. The faster you build — even at a high quality — means the lower the price,' Schaefer said. 'We see this as one of the pieces to the puzzle in helping solve the affordable housing crisis.' There's a hefty upfront cost to build the factory, and part of the challenge is a lack of state and federal investment, he said. A patchwork of building codes governing how a structure can be built also makes it difficult, requiring changes to the construction depending on the town or county it is being sent to. Manufactured housing is similar to modular housing, but the units are constructed on a chassis — like a trailer — and they aren't subject to the same local building codes. That's part of the reason they are used more broadly across the U.S. Roughly 100,000 manufactured homes were shipped to states in 2024, up from some 60,000 a decade earlier, according to Census Bureau data. Estimates of modular homes built annually often put them below 20,000. 3D printing is innovative but still 'a long game' Yes, there's technology to 3D print homes. A computer-controlled robotic arm equipped with a hose and nozzle moves back and forth, oozing lines of concrete, one on top of the other, as it builds up the wall of a home. It can go relatively quickly and form curved walls unlike concrete blocks. Grant Hamel, CEO and co-founder of VeroTouch, stood inside one of the homes his company built, the wall behind him made out of rolling layers of concrete, distinct to a 3D printer. The technology could eventually reduce labor costs and the time it takes to build an abode, but is farther off than manufactured or modular methods from making a dent in the housing crisis. It's 'a long game, to start chipping away at those prices at every step of the construction process,' Hamel said. The 3D printers are expensive, and so are the engineers and other skilled employees needed to run them, said Ali Memari, director of the Pennsylvania Housing Research Center, whose work has partly focused on 3D printing. It's also not recognized by international building codes, which puts up more red tape. The technology is also generally restricted to single-story structures, unless traditional building methods are used as well, Memari said It's 'a technology at its beginning, it has room to grow, especially when it is recognized in code,' Memari said. 'The challenges that I mentioned exist, and they have to be addressed by the research community.' A hemp-and-lime mixture called hempcrete has 'a bright future' Hemp — the plant related to marijuana — is being used more and more in the construction of walls. The hemp is mixed with other materials, most importantly the mineral lime, forming 'hempcrete,' a natural insulation that's mold- and fire-resistant and can act as outer wall, insulation and inner wall. Hempcrete still requires wood studs to frame the walls, but it replaces three wall-building components with just one, said Memari, also a professor at Penn State University's Department of Civil and Environmental Engineering. Memari is now helping oversee research into making hempcrete that doesn't need the wood studs. As much as a million hemp plants to be used for hempcrete can grow on one acre in a matter of months as opposed to trees, which can take years or decades to grow. The plant is part of the cannabis family but has far less of the psychoactive component, THC, found in marijuana. In 2018, Congress legalized the production of certain types of hemp. Last year, the International Code Council, which develops international building codes used by all 50 states, adopted hempcrete as an insulation. Confusion over the legality of growing hemp and the price tag of the machine required to process the plant, called a decorticator, are barriers to hempcrete becoming more widespread in housing construction, Memari said. Still, he said, 'hempcrete has a bright future.' ___ ___
Associated Press
21-02-2025
- Business
- Associated Press
Could a pre-fab factory get more native Hawaiians into homes?
The Department of Hawaiian Home Lands is looking to build modular housing as a cheaper, quicker way to chip away at its waitlist of more than 29,000 applicants. Lawmakers have proposed giving the department money to buy a 196,000-square-foot hangar in Kalaeloa, which would be converted into a manufacturing facility to produce modular housing units that are 10% to 15% less expensive than traditional construction. The hangar is currently owned by the University of Hawaiʻi and used to store helicopters for the police and fire departments. Homes would be assembled at the facility and sold to beneficiaries when they are awarded a land lease. Lawmakers still haven't determined how much money to give DHHL to acquire the hangar. The land underneath the hangar currently has an assessed value of $4.4 million. Department Director Kali Watson estimated that it would cost another $4.8 million to refurbish the hangar. DHHL, tasked with housing Native Hawaiians, has struggled for decades to provide enough housing lots to beneficiaries on its waitlist, many of whom have died before receiving a lease for land promised to them by a 100-year-old federal law. When plots of DHHL land have become available, many Hawaiians have found it difficult to finance construction of a new home. The department believes that modular housing would offer a cheaper alternative and that an Oʻahu factory could produce up to 40 homes a month. 'It may be our go-to approach if we find the savings is tremendous,' Watson told lawmakers earlier this month. The department plans to partner with Fading West, a company based in Colorado that specializes in off-site homebuilding. It's already done work in Hawaiʻi, building 82 homes for the Federal Emergency Management Agency to place in Lahaina. According to Eric Schaefer, the company's chief business development officer, the homes were delivered from Fading West's facility in Buena Vista, Colorado, and were ready for occupancy within about four months of FEMA's order. Home designs on Fading West's website are meant to fit in with Colorado's architecture, but DHHL would create its own designs that wouldn't look out of place in a neighborhood in Hawaiʻi, Schaefer said. Production of the modular homes runs a bit like an assembly line at a car facility. Schaefer said Fading West based its process off Toyota's approach to building cars. 'Instead of building Corollas and Camrys, we're building two- (and) three-bedroom homes,' Schaefer said. Fading West and DHHL envision homes that are up to 15% cheaper than homes built on-site in Hawaiʻi. Right now, new homes in Honolulu cost upward of $500 per square foot to build, according to the construction cost calculator from the consulting firm Rider Levett Bucknall, meaning DHHL could save about $75,000 building a 1,000-square-foot modular home Fading West plans to do a 24-home pilot project for DHHL on Maui. The homes would be built on the mainland and shipped here where Maui contractors would install things such as roofing, plumbing and electrical wiring. Pre-fab housing previously faced opposition from the building industry over worries that constructing cheaper homes could reduce construction workers' wages. But the rush to rehouse people after the Lahaina wildfire seems to have softened the industry's stance. DHHL was the only state agency that testified on Senate Bill 1553, the proposal to buy the hangar. The bill has received no opposition so far. The agency received a historic cash infusion of $600 million three years ago. Most of that money has been allocated to homelands projects across the state, and the department is now seeking an additional $600 million from the Legislature this year. SB 1553 cleared the Senate Ways and Means Committee on Wednesday and now moves to the full Senate for a vote. ___
