Latest news with #Mulegns
Forbes
a day ago
- Forbes
World's Tallest 3D-Printed Building Towers Over Tiny Swiss Town
In a quaint village nestled high in the Swiss alps, an enigmatic domed building towers above the sloped rooftops. The structure is notable not only for its height, but for how it was constructed. Tor Alva, or White Tower, is believed to be the tallest 3D-printed building in the world. Located in the tiny town of Mulegns, Tor Alva stands more than 98 feet tall, including its base, and spans 24 to 30 feet in diameter, depending on the spot. At its core are bone-white columns of varying widths and heights, 3D-printed by a giant, nozzle-wielding robot in thin, precise layers of specialized load-bearing concrete. In another innovation, a second robot inserted steel reinforcement between layers to make the columns fully structural. As visitors ascend the internal spiral staircase that connects the tower's four floors, they'll notice that each of the branching columns that wrap around atmospheric open-air rooms feature intricate geometric patterns. The shapes differ from column to column, but unite to form a cohesive visual whole. 'The tower feels at once solid and transparent,' Michael Hansmeyer, one of Tor Alva's architects, said in an interview. 'It shelters, but never encloses.' Visitors enter the tower through a dark, historic carriage depot. 'As they climb the tower, the columns evolve from robust and grounded columns at the base to thin, airy, intertwined columns at the top,' said Hansmeyer, also a programmer who explores the use of algorithms to generate and fabricate architectural forms. Construction on Tora Alva began in February of 2024 and it opened last month as a space that combines architecture, structural engineering and culture. A cupola theater at the top has a central stage and 32 seats — it will serve as a performance space for concerts, art installations, readings and theater and dance performances against mountain panoramas. Mulegns thrived in the 19th century as a hub for artisans — confectioners, master builders and stucco plasterers who exported their skills to the world. Now, it has less than 15 residents. 'By fostering architectural tourism and laying the foundation for renewed prosperity in the high alpine valley, Tor Alva breathes new life into a historic community while setting a global standard for sustainable, culturally vibrant development,' say its creators, which include the Nova Fundaziun Origen and ETH Zurich, a university that focuses on science, technology, engineering and math. The craftsmanship of the new structure, the creators add, recalls the artistry of Baroque builders in the region where Mulegns is located on the Julier Pass. Indeed, the tower has the theatrical, decorative style characteristic of Baroque edifices, but with a technical backstory and otherwordly vibe that place it firmly in the 21st century. 'Tor Alva can be described as a futuristic relic, a structure that appears both ancient and avant-garde,' Hansmeyer said. 'Its flowing, organic forms, enabled by 3D printing, evoke natural associations, yet the precision of the thousands of printed concrete layers reveals a distinctly modern, algorithmic origin.' Advocates of 3D-printed construction tout the method as a way to build quickly while minimizing environmental impact and reducing waste. The robot that extruded concrete for Tor Alva, for example, applies the substance only where needed, resulting in hollow columns that significantly reduce material consumption. Recent years have seen the rise of 3D-printed homes, and even an entire neighborhood in Texas, aimed at easing the affordable housing shortage. Following the devastating L.A. wildfires in January, the technique has gained ground in the area as it significantly speeds up the rebuilding process for displaced residents. Walls constructed using concrete 3D printing can be built in just days. But the technique also holds design promise. 'It will allow us to build a richer, more expressive architecture,' Hansmeyer said, 'as the additive process liberates designers from the constraints of traditional formwork, enabling complex, organic shapes and intricate details previously unachievable or cost-prohibitive.' It took about five months to generate Tor Alva's 124 3D-printed elements. Benjamin Dillenburger, a professor of digital building technologies at ETH Zurich, partnered with Hansmeyer on the design, and Uffer Group and Zindel United handled the construction, with help from engineering firm Conzett Bronzini Partner AG. Performances at the site's theater start in July, but visitors can already take daily tours, glimpsing technological ambition and architectural possibility in a remote, idyllic setting.
Daily Mail
3 days ago
- Daily Mail
World's tallest 3D-printed building is unveiled in Switzerland: Futuristic tower stands at almost 100ft tall - so, would you be brave enough to scale it?
Among the charming centuries-old cottages, an elaborate white tower in Switzerland stands out like a sore thumb. Constructed by robots, it's the world's tallest 3D-printed building, measuring almost 100 feet (30 metres) in height. To put that into perspective, that's more than six times the size of a double-decker bus! Known as Tor Alva (the 'White Tower'), the gleaming white construction in the small village of Mulegns offers a new tourist attraction and cultural hub. Tor Alva is intended to emulate a layered cake – a tribute to the history of confectioners in the region – and also takes inspiration from filigree, an intricate metalwork technique used in making jewellery. Giovanni Netzer, founder of the Origen Cultural Foundation, which designed and built the tower with ETH Zurich, called it 'a technical triumph'. 'It inspires the building sector, encourages sustainable tourism and offers new cultural space,' Mr Netzer said. It's now open to the public - so, would you be brave enough to scale it? The White Tower, officially unveiled on May 20, is now open daily for guided tours and will host staged performances from July. At the very top is a cupola theatre, a performance space described as a breathtaking venue with spectacular views of the surrounding mountain landscape. According to ETH Zurich, the 32-capacity tower is designed to serve as a cultural hub and a way to breathe fresh life into a village threatened by depopulation. Mulegns is home to only around a dozen people – down from about 140 in 1900, 50 in 1980 and 30 in 2000. Unfortunately, the rapidly plummeting numbers mean it is at risk of being depopulated entirely, turning it into an abandoned ghost town. 'Tor Alva breathes new life into a historic community while setting a global standard for sustainable, culturally vibrant development,' the project's website says. According to experts, the tower representing a 'symbiosis' of 'architecture, culture, and science' is made up of 32 unique 3D-printed columns. Each column is 'articulated with a bold array of forms and intricate ornamentation at multiple scales, giving the structure an enigmatic, otherworldly presence'. Designed as an immersive performance space, the White Tower features a cupola theater enveloped by a forest of filigree branching columns – a 'breathtaking' venue above the village rooftops (bird's eye view) A special mix of concrete was used, dispersed layer-by-layer by massive robotic arms programmed with blueprints and instructions. Developed by Professor Robert Flatt at ETH Zurich's Institute for Building Materials, the mix had to be soft enough to bond in the elaborate shapes, while hardening quickly enough to support the subsequent layers. It took five months to print the columns on the ETH Hönggerberg campus in the outskirts of Zurich, about 80 miles away. Components were then assembled in Savognin and delivered to Mulegns via the Julier road in a heavy goods vehicle before being assembled on top of a building formerly used as a blacksmith's shop. 'With its striking architecture and groundbreaking use of technology, the White Tower exemplifies the transformative potential of computational design and digital fabrication in architecture and construction,' the experts add. 'The use of 3D printing enables a bold, non-standard approach to architecture, offering an extraordinary range of shapes and forms.' It's unclear how much has been spent on the project, although similar large-scale printing projects exceed 1 million Francs (£880,000), Concrete Connect reports. MailOnline has contacted ETH Zurich for more information. Mulegns is not the permanent home of the Tor Alva, however; in 2030, after five years, the tower will be dismantled and rebuilt elsewhere to give another settlement a boost By that time, it's hoped Mulegns' population will have recovered thanks to media exposure from Tor Alva and the associated tourism. The alpine village flourished in the 19th century as returning emigrant confectioners built grand villas and hotel pioneers fostered a thriving tourism industry. 3D printing is increasingly becoming a building method of choice to reduce human labour and speed up the construction process. One US firm called Mighty Buildings is offering customisable 3D printed abodes starting from $100,000 (£75,000) that fit in a back garden. 3D PRINTING TECHNOLOGY MAKES OBJECTS BY DEPOSITING MATERIALS ONE LAYER AT A TIME First invented in the 1980s by Chuck Hull, an engineer and physicist, 3D printing technology – also called additive manufacturing – is the process of making an object by depositing material, one layer at a time. Similarly to how an inkjet printer adds individual dots of ink to form an image, a 3D printer adds material where it is needed, based on a digital file. Many conventional manufacturing processes involved cutting away excess materials to make a part, and this can lead to wastage of up to 30 pounds (13.6 kilograms) for every one pound of useful material, according to the Energy Department's Oak Ridge National Laboratory in Tennessee. By contrast, with some 3D printing processes about 98 per cent of the raw material is used in the finished part, and the method can be used to make small components using plastics and metal powders, with some experimenting with chocolate and other food, as well as biomaterials similar to human cells. 3D printers have been used to manufacture everything from prosthetic limbs to robots, and the process follows these basic steps: · Creating a 3D blueprint using computer-aided design (CAD) software · Preparing the printer, including refilling the raw materials such as plastics, metal powders and binding solutions. · Initiating the printing process via the machine, which builds the object. · 3D printing processes can vary, but material extrusion is the most common, and it works like a glue gun: the printing material is heated until it liquefies and is extruded through the print nozzle · Using information from the digital file, the design is split into two-dimensional cross-sections so the printers knows where to put the material · The nozzle deposits the polymer in thin layers, often 0.1 millimetre (0.004 inches) thick. · The polymer rapidly solidifies, bonding to the layer below before the build platform lowers and the print head adds another layer (depending on the object, the entire process can take anywhere from minutes to days.) · After the printing is finished, every object requires some post-processing, ranging from unsticking the object from the build platform to removing support, to removing excess powders.
Reuters
5 days ago
- General
- Reuters
Mammoth 3D-printed tower unveiled in Switzerland
Tor Alva, believed to be one of the world's tallest 3D-printed structures, was unveiled in the small Swiss village of Mulegns on Wednesday (May 21). Meaning 'White Tower' in the Swiss regional language of Romansh, the nearly 30-meter-high, white concrete tower, a collaboration between ETH Zurich and the Origen cultural foundation, showcases advanced digital construction techniques.
Fast Company
28-05-2025
- Fast Company
This strange Swiss tower takes 3D printing to new heights
One of the world's most distinctive new buildings is now poking out of the center of a small village in the Swiss Alps. The structure, a cylinder of bone-white columns topped by a dome, wasn't built in the traditional sense. It was 3D-printed. It's now the tallest 3D-printed tower in the world, and it could offer a technique for other 3D-printed buildings to rise even higher. Standing on the base of an existing building, the tower rises to a height of 98 feet, with four floors connected by a central staircase. The tower itself is all structure, with 32 tree-inspired concrete columns forming a cage-like shell that's open to the air. Gradually widening as it rises, the tower's top floor is a double-height space with a wide circular platform that can hold dozens of people. The tower is envisioned as a performance space for Mulegns, a village of just 11 people in southeastern Switzerland. The roof of an adjacent building has also been used as the base for tiered grandstand seating that faces the tower. Known as Tor Alva, or White Tower in the local Romansh language, the project is a collaboration between the Swiss cultural foundation Nova Fundaziun Origen and the university ETH Zürich. It was designed by architect Michael Hansmeyer together with Benjamin Dillenburger, a professor of digital building technologies at the university. Possibly more consequential than its height, the tower's columns are also load-bearing, which enables the structure to rise so high. A special concrete mixture had to be developed to make the project possible, and represents a novel solution to the problem of reinforcing 3D-printed concrete, which can be difficult to do without sacrificing the speed and cost-efficiency of additive manufacturing. Most other 3D-printed concrete buildings are single-story structures as a result. This new technique involves a combination of two robots: One robot acts as the 3D printer, applying concrete in layers, while the other places a ring-shaped reinforcement in the new structure every 20 centimeters. Additional rebar is added after printing. In total, it took five months to print the 32 main columns of the tower, each of which has a unique spiraling ornamentation. In total, the tower is made of 124 3D-printed pieces and has a vague resemblance to a layered cake. This cake-like appearance is a reference to the region's history of confectioners, who developed new cake and candy-making approaches and brought them to other parts of Europe. The village Mulegns was once a center of confectionary arts, but is now depopulating. Tor Alva is seen as a new tourist attraction.
