UMass, MIT team tune up WMass bridge with new 3D-printing tech
AMHERST — A UMass Amherst and MIT team have successfully strengthened an aging bridge in Great Barrington with cutting-edge 3D printing, the university announced Thursday.
The 3D-printing technique is called cold spray, and it was applied to the bridge last month in a proof-of-concept demonstration.
The technique is expected to reduce the cost of repair key structures, like bridges, while also minimizing traffic disruptions.
Led by the University of Massachusetts Amherst with researchers from the Massachusetts Institute of Technology mechanical engineering department, the team worked on the 1949 'Red Bridge,' formerly called the 'Brown Bridge.'
'Now that we've completed this proof-of-concept repair, we see a clear path to a solution that is much faster, less costly, easier, and less invasive,' said Simos Gerasimidis, UMass associate professor of civil and environmental engineering and a principal investigator on the project.
The cold spray technique involves an on-site 3D printer spraying high-velocity metal particles onto bridge beams. Repeated spraying restores thickness and structural integrity.
This method has used on submarines, airplanes and ships. The bridge test was a first, the researchers say. Bridges present unique challenges due to their size and because the 3D printer must be brought on site.
About half of American 623,218 bridges are deteriorated.
Other project partners include the Massachusetts Department of Transportation, the Massachusetts Technology Collaborative, the U.S. Department of Transportation and the Federal Highway Administration.
'Any time you drive, you go under or over a corroded bridge,' Gerasimidis said. 'They are everywhere. It's impossible to avoid, and their condition often shows significant deterioration. We know the numbers.'
Across the U.S. 49% of the nation's bridges are only in 'fair' condition and 6.8% are rated 'poor,' according to the 2025 Report Card for America's Infrastructure. The projected cost to restore them exceeds $191 billion. Roughly 9% of Massachusetts's 5,295 bridges are structurally deficient and require repair—a need that far outpaces available funding.
Read the original article on MassLive.
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So just, just talk to me about, well, first of all, tell us really quickly are you're doing today because it's insane. Um, but just what is the human element behind it? Uh, tomorrow we're looking at basically patients that are going in for total knee or total hip operations. And so by that, if, if most people are pretty familiar with getting their knee replaced or someone that they know getting a knee or a hip replacement, isn't it? Oh yeah, total knees a year. Yeah, for 40 because they last forever, for 50 part of what we do basically before and after the surgery is basically analyze how people walk and so that they can when they actually put the knee in or they put the hip in, they can put it in at the right angle so you can actually walk more normally because everyone walks a little different, right? Some of us walk a little bit more bow legged, a little swag, right? Some, some people are just straight up and down, ready to go. And um why are you walking in the tech is in does that need to be in the room? Oh, I think, and I think this is advice for any small business owner. Like I have to go see it basically in action, right? It's, it's one thing to basically sit behind a keyboard or a desk and a computer and look at these things. It's another to really see the impact on the human condition. And that's what gets me so excited about X is like we're changing hopefully millions of people's lives for the better. We're giving doctors tools to deliver this precision medicine at in order to do that we have to go see how it actually gets used in the field we can't just sit behind a desk and so that's why I'm scrubbing in tomorrow to see what that looks like. We talk a lot on this show about mistakes and we call our mistakes the dirty unicorns. And so, you know, you and I made a lot of mistakes. We talk about them all the time, but can you pick one of your dirty unicorns that we can all learn from? Oh gosh, I have so many dirty. I mean, I'm always reminded of that Michael Jordan, right, like how many shots I think he said he missed 000 shots in his career, right? And had a game winning shot.26 game winners that he missed despite all of success. So I never think about it as failure, right? I think about it as feedback. It's like success consists of going from failure to failure without loss of enthusiasm was what Winston Churchill said. So to pick one is hard, but I would say to me, know, especially early in my career, I wasn't great about picking co-founders. Like it was something that surprises me about you. Yeah, I mean, I think you, when you're um when you're in a lane and you have other folks that you trust around you that are suggesting people, you sometimes you get caught up in that and you don't really sit and do the diligence and really take the time to like get to know someone and understand, can you work with them? Or you just blindly say, I can see past those things and it's going to work out even though I'm not necessarily going to be happy every for me, you know, at this point in my career, you know, I'm almost 45, um, I'm at a point, uh, I know, uh, middle aged, uh, middle aged power.I, I'm at a point where like I'm, I'm seeking to, yes, change the human condition for the better, but then also do that, you know, with happiness and with health beside me, and that involves culture, right? That involves team. Like I've, I, you know, I've had some co-founders that I won't name that in previous lives that just stinkers, really dirty you know, 3 years into the journey, it just ended up being, you know, a horrible thing to wake up and go to the office every day. And that's not a that's not a good feeling for anyone. There's no AI that can fix that. No, no, there's no AI that can solve that. There's no therapist that can even solve that. would be my advice is like, don't, you know, don't just jump in, make sure that it's really going to be a good fit, um, because I've certainly learned from those mistakes and sometimes you have to make mistakes and learn from them in order to get to the other side. Soyou live in y'all are big hunting, fishing family. Yeah, and you and I fish together a lot, which is awesome. And um, but I wonder, you know, when do we walk away from AI? You know, when do you get your dog and your boys and go out and you're hunting and just step away. Hopefully all the time. I think that's the benefit of AI when it's used smartly is that it enables these efficiencies. It gives us time back. It's not something that actuallyYou know, has to necessarily detract like, oh, we're we're turning it over, we're all going to be buried behind computers. Let AI do the work for us for the things that aren't human, right? Or that no one loves to be sit, well, maybe some people, but loves to be sit and buried in spreadsheets or other things all day. I do not either. Um, and so I'd much rather start a task or start 4 deep research projects on chat GPT at a then go have time to go work out or get outside, get some sun, get some vitamin D. Like there's nothing better. Go spend more time with your family. I love you. You're sweet. Thank you for coming the end of each episode, I like to give a shout out to a small business who is doing amazing work. Today, I'd like to shout out one of Zah's favorites, the Parlor Capitol Hill, co-owned by Brooke Schoenborn. The Parlor is a salon that is based out of Denver, Colorado. What started as a singular shop over 30 years ago in Boulder, the parlor has now expanded to 8 locations throughout provide everything from haircuts to colors to makeup application to aesthetician services and more. Check them out at the Thank you to Za for coming on the show and thank you for joining us. We hope you learned a lot. This has been a big idea from Yahoo Finance. Please make sure to scan the QR code below for Yahoo Finance check us out at the Big Idea wherever you get your podcasts. And if you follow on Amazon Music, just ask Alexa, play the big idea. You can also come say hi to to me at any of my social channels at Elizabeth Gore USA. I'm Elizabeth Gore, and as my grandmother always said, hold your head up high and give them hell. See you soon. This content was not intended to be financial advice and should not be used as a substitute for professional financial services.