Omani startup opens the door to success with palm waste

Muscat Daily

14-05-2025

Omani entrepreneur Khalid al Khalifan turns palm waste into a successful global venture of manufacturing durable doors
In a rare industrial breakthrough from the Arab world, an Omani entrepreneur has turned agricultural waste into a commercially viable business, earning global recognition for his efforts to recycle discarded palm fronds into high-quality building materials.
Khalid Mohammed Ahmed al Khalifan, a native of the Wilayat of Ibra in North Sharqiyah, is the founder of Oman PVC, the only factory in the region producing doors, flooring, and decorative panels from palm tree waste. His innovation was awarded a national patent in 2021 by the Ministry of Commerce, Industry and Investment Promotion.
In an exclusive interview with Muscat Daily, Khalid said he began his professional journey as a technician in the private sector before launching an aluminium unit focused on doors, windows and kitchen fittings. In 2019, he ventured into entrepreneurship, motivated by a desire to use locally available resources more effectively.
'Starting to think about establishing any industrial or commercial project is the first step towards independence and self-reliance,' he said. 'Each of us has personal and social dreams and ambitions. Establishing, expanding, and managing a private project is one of the practical ways to achieve them.'
Recognising the economic and environmental potential of the palm industry's byproducts, he developed a process to convert palm fronds into durable, weather-resistant building materials. The products are now exported to Saudi Arabia, Kuwait and Egypt.
'One of our most important industries is the use of palm tree waste in the manufacture of doors, wooden panels, frames, parquet flooring, and some decorations,' Khalid said. 'We coordinate with farmers not to burn this waste, so we can collect it for a fee that benefits the farmer himself, rather than polluting the environment.'
In 2022, Khalid and his team constructed a 21m-high, 6m-wide door using palm fronds and plastic waste collected from various parts of Oman. The project earned recognition from Guinness World Records as the largest door made from recycled materials.
'Through this door project, we hope to spread a culture of recycling among young people, encourage people to dispose of waste in designated places, use reusable shopping bags, and raise awareness of the dangers of plastic waste and the need to recycle palm waste to increase national income,' he said.
Explaining the production process, Khalid said,'It wasn't easy. We began by collecting around 50 tonnes of palm fronds, which we ground, treated with chemicals, and pressed using high-temperature machines. After several iterations, we finally succeeded in producing our first door from palm frond waste.'
He said international exposure, particularly visits to Asia and Europe to study manufacturing techniques, helped overcome early technical challenges.
The company's products are engineered to endure high temperatures, ultraviolet radiation and coastal humidity. They are also fire-resistant, due to the chlorine content in the materials, and contain antioxidants and iodine salts that improve resilience.
'According to a recent study, 37 per cent of the energy used in homes is lost through doors and windows,' Khalid said. 'Choosing our wood-plastic doors would be the ideal choice to reduce the amount of heat lost.'
Despite growing interest in his products, he acknowledged several challenges, including fluctuating global market conditions, difficulties in accessing financing, and increasing electricity costs.
Khalid urged young entrepreneurs to base their ideas on solid research, remain patient, and think originally. He also encouraged them to seek institutional support to further their goals.
'We advise young people to seize opportunities, avoid imitations, and support local innovation by attending conferences and seminars,' he added.