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CSIR IICT ex-chief scientist awarded Raja Ramanna Chair (RRC)

CSIR IICT ex-chief scientist awarded Raja Ramanna Chair (RRC)

The Hindu26-05-2025

Former chief scientist at CSIR-Indian Institute of Chemical Technology (IICT) Manorama Sunkara Vardhireddy has been awarded the Raja Ramanna Chair (RRC) by the Department of Atomic Energy as a testament to her decades-long contributions to materials science and impactful research in chemical sensors and nanostructured materials. The tenure of this position is three years and she will join CSIR-IICT.
Ms. Vardhireddy, with a foundational background in physics from Savitribai Phule Pune University, began her research journey in materials science, eventually becoming a pioneering figure in chemical sensors. She played a key role in developing sensors for detection of toxic and explosive gases, such as a low-temperature H₂S sensor for use in nuclear reactors, a room-temperature hydrogen sensor (recognised as breakthrough research by Ames Laboratory, USA), and a carbon monoxide sensor to prevent poisoning in oxygen-deficient environments encountered by defense personnel, said a press release.

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Neeri studying health effects of microplastics, experts discuss sustainable tech, waste management
Neeri studying health effects of microplastics, experts discuss sustainable tech, waste management

Time of India

time13 hours ago

  • Time of India

Neeri studying health effects of microplastics, experts discuss sustainable tech, waste management

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On a wing and a prayer
On a wing and a prayer

The Hindu

time15 hours ago

  • The Hindu

On a wing and a prayer

On April 4, the Council of Scientific and Industrial Research – National Aerospace Laboratories (CSIR-NAL) announced that it had entered into a 'historic agreement' with a private company, Pioneer Clean AMPS Pvt Ltd, to manufacture the upgraded version of the Hansa-3, called the Hansa-3 NG (Next Generation). This two-seater trainer aircraft gives trainee pilots the opportunity to practise within India while undergoing their basic flying training. Touted as 'India's only government R&D organisation in civil aircraft development', CSIR-NAL is in Bengaluru and was established in 1959. 'While we have had a successful track record, we have now managed to seal a partnership with a private company, which will manufacture these planes,' N. Kalaiselvi, Director-General, CSIR, had said at the launch event held in Delhi. It was also presided over by Union Minister for Science and Technology Jitendra Singh and Minister for Civil Aviation Ram Mohan Naidu. 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Therefore, every plane, when it flies for the first time, is a nerve-wracking experience for the engineers, designers, and technicians behind it because of the many things that could go wrong. It's inevitable that a runway and a surrounding vista, far from a bustling city, be built into a facility made to make planes. In one of these buildings is a cavernous workshop. There is a smattering of plane-parts: fuselage, wings, cockpit, propeller in various degrees of assembly, with none having reached their denouement. Like the baking moulds used to create cookies or cakes in assorted shapes, the fuselage — or the main spindle-shaped body of the plane where passengers and pilot are seated — is made by layering multiple layers of 'composites' like glass fibre, carbon fibre, and aluminium over spindle-shaped moulds. Depending on whether the plane will be a two-seater or a five-seater, the placing of the plane's engines, the positions where the wings will be, different fuselage is employed. There are large 'layup' machines housed in various locations of the workshop. Like the handlooms that spin out fabric, these machines can spin out the 'composites' used to make wings or any other parts. 'You can have up to 70 layers of composite depending on which part of the plane is involved and how they must be attached to the fuselage,' explains Abbani Rinku, Chief Scientist and the person in charge of CSIR-NAL's flagship Hansa (Swan) category of planes. First flight On May 11, 1998, three nuclear tests were conducted deep in Rajasthan's Pokhran desert, the first time such bombs had gone off since 1974, in a move by India to 'announce' its status as a nuclear power. It's the reason that India annually commemorates this day as Technology Day. Nearly 2,000 km away in Bengaluru, another tech event took place: the inaugural test flight of the Light Trainer Aircraft Hansa-3 Prototype II. Speaking in Parliament on June 8, 1998, then Education and Science Minister Murli Manohar Joshi said, 'This aircraft is a prototype designed, developed, and manufactured by National Aerospace Laboratories, Bangalore.' The production of the aircraft was to be taken up towards the end of 1998 by a private sector company in Bengaluru. The expected cost of production was ₹30 lakh per aircraft. NAL had entered into an agreement with Taneja Aerospace and Aviation (TAA), which had a manufacturing base in Hosur, Karnataka, to make the plane. Out of the 14 Hansa planes that were manufactured, one was made by TAA, says Rinku. However, he doesn't explain why more planes weren't manufactured by the company. They have all been given to flying clubs used by the Directorate General of Civil Aviation (DGCA) and were being used as trainer-aircraft for pilots in training. The upgraded version of the Hansa-3 that will be made by Pioneer is a far more evolved variant of the one from Joshi's time. 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The country will need 30,000 pilots in the next 15-20 years, with 1,700 planes to be added to the fleet, he had said. Manufacturing blues The CSIR-NAL is a research agency. Its mandate is in designing new planes. This means experimenting with every component of the aircraft — wings, fuselage, tail, propeller — and figuring out new ways of making planes lighter and more durable. They are also expected to design planes for a range of purposes, for instance as air-ambulances, or transporting cargo, or chartered planes, or fuselage of varying lengths to run smaller planes that can be used in towns and cities, sans full-sized airports. These new designs can then be taken up by private manufacturing companies that can make these planes in bulk, service them, find new markets, export, and most importantly establish the complex chain of intermediary manufacturers and suppliers of the complex hardware that must all be integrated into the manufacture of an aircraft. Despite successfully designing two-seater planes such as the Hansa and a 14-seater plane, Saras, the NAL hasn't yet been able to successfully rope in an Indian company that will manufacture its planes. In 2018, the CSIR-NAL made significant upgrades to the Hansa-3, including integrating a glass-cockpit as well as significantly improved avionics and instrumentation. It announced a partnership with Mesco Aerospace Pvt Ltd to design and manufacture the Hansa-3 NG. The 'targeted' cost of manufacturing the plane would be ₹80 lakh-₹100 lakh, an accompanying press release had said then. Rinku says while Mesco showed interest in producing the NG plane, the firm couldn't continue beyond one year. 'There were reportedly some internal issues (with the company) but nothing to do with the aircraft or its design. While we had signed an agreement to be involved right from the stage of designing the aircraft, we didn't progress to the stage of production,' he adds. This forced NAL to look for a new partner to design the Hansa-3 NG, and after four years of search found a partner in Pioneer. It isn't because the manufacturing of plane parts, assembling them, or establishing workshops is technically daunting that only research institutions like the CSIR-NAL or the Hindustan Aeronautics Limited (which makes defence aeronautical systems) are capable of. In America, Pashilkar says, the Hansa category of planes would come under the 'home-built' category. The Hansa has its origins in a category of planes called the Light Canard Research Aircraft (LCRA), a Long-EZ aircraft developed by pioneering American aerospace engineer and designer Burt Rutan and put together in 1985 at NAL by a team led by Rustom Damania. Over the 300 hours that the plane was flown in its lifetime, engineers and scientists discovered practical challenges, including the use of composites. 'We simply imported it as a knock-down kit, assembled it ourselves, then flew it. Even today, these are categorised as home-built planes and so in theory can be built by anyone. Despite all the know-how and potential, it is challenging to get a private manufacturer,' says Pashilkar. Among the concerns that potential manufacturers raised were the availability of trained and skilled manpower. 'There's huge attrition in this industry. Yes, setting up the facilities to manufacture plane parts aren't that challenging, but it requires extremely skilful people.' For a plane like Hansa, it is essential that every component be made to the exact weight specifications. 'We can now make it to within a kg of the required weight. Few organisations in India can do that. Take welding. While it sounds simple, only a few organisations — like HAL — have been approved by aviation regulators to be able to weld components. Aviation is a highly regulated sector, and you can't go to a corner shop,' explains Pashilkar. 'A car, if it malfunctions on the road, can be taken to the roadside for fixing. You can't do that for an aircraft. Hence, the making and manufacture — given the risks — of even the smallest part is tightly regulated. This deters private sector participation.' Then there's the challenge of importing the raw material to make the composites. 'With so few manufacturers, nobody produces these materials in India. And because nobody makes enough of this, there are few manufacturers, necessitating imports. You add up all the demand for civilian planes — an existing fleet of about 800 with 1,200 in the next five years — and it still doesn't make commercial sense for a private manufacturer to set up a foundry (to make raw materials) in India,' Pashilkar reckons. Another challenge is finding pilots. The NAL does not have pilots of its own, and given that these are test planes, it depends on pilots from the Indian Air Force. 'Whether it is Hindustan Aeronautics Ltd, or us, there is always a shortage of pilots. Because there are different certification requirements for civil and military aircraft, we face delays in flying our test aircraft,' rues Pashilkar. By the rules under which NAL works, any private manufacturer has to first replicate NAL's manufacturing facilities. 'Following this, they can come to our facilities and get help with making the first prototype; then we can go to theirs for the next one,' explains Pashilkar. 'This time, we've reduced technology transfer fees and given them two-year access to our facilities. Aircraft manufacturing is full of challenges in India, but we persevere.' Edited by Sunalini Mathew

‘Prudent use of natural resources need of hour'
‘Prudent use of natural resources need of hour'

Time of India

time16 hours ago

  • Time of India

‘Prudent use of natural resources need of hour'

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