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Borealis expands sustainable foam line in Germany
Borealis expands sustainable foam line in Germany

Fibre2Fashion

time28-05-2025

  • Automotive
  • Fibre2Fashion

Borealis expands sustainable foam line in Germany

Borealis continues to invest in growth through sustainable solutions that are transforming the polymer industry. Its facility in Burghausen, Germany, is significantly expanding production capacity for an innovative polymer foam solution called Daploy High Melt Strength polypropylene (HMS PP). This investment—totaling over EUR 100 million—addresses growing global demand for recyclable, high-performance foam solutions. The new line, scheduled to start up in the second half of 2026, will triple Borealis' supply capability for fully recyclable HMS PP. This expansion enables the transition to more circular and recyclable material solutions for customers in the consumer products, automotive, and building and construction industries. Borealis is investing over €100 million (~$113.24 million) to triple production of Daploy HMS PP at its Burghausen site by 2026, addressing rising demand for recyclable, high-performance foam. Used in packaging, automotive, and construction, Daploy offers lightweight strength, reduces emissions, and supports circularity. The expansion underscores Borealis' focus on sustainable innovation. The development of Daploy HMS PP took place at Borealis' Innovation Headquarters in Linz. The new product provides exceptional foamability, lightweight properties, and mechanical strength—characteristics that support material efficiency and help cut both costs and CO2 emissions. It is suitable for use in monomaterial solutions, which are easily recyclable at end of life. By supporting the sustainability principles of Reduce, Reuse, and Recycle, Daploy HMS PP addresses the growing demand for recyclable solutions across multiple industry segments: The properties of Daploy HMS PP make it ideal for a wide range of consumer products applications, such as reusable coffee cups and food packaging. As a lightweight, recyclable material that supports reuse, it helps packaging producers meet the requirements of the EU Packaging and Packaging Waste Regulation (PPWR). In the automotive industry, Daploy is used for ultra-lightweight foamed interior and under-the-hood components. Typically 60-90% lighter than non-foamed alternatives, these components help improve fuel efficiency and reduce carbon emissions. It also enables zero-waste production as all production trim-offs can be easily recycled. In addition, Daploy makes it possible for these parts to be constructed from a single material, facilitating recycling at the end of the vehicle's life. In the building and construction sector, Daploy HMS PP is used to replace heavier materials in insulation and paneling applications. Its durability, strength, and heat resistance ensure excellent performance, while its lightweight properties and recyclability improve the sustainability of these components. The expansion is another example of Borealis' dedication to delivering innovative, high-quality products that advance sustainability, and reinforces its leadership in the PP market. 'In line with our We4Customers strategy, this investment creates value for customers by enabling them to design recyclable, foam-based products for a wide range of high-performance applications,' explains Craig Arnold, Borealis Executive Vice President Polyolefins, Circular Economy Solutions and Base Chemicals. 'By expanding production, we're ensuring a reliable supply of this advanced material to help our customers achieve their sustainability goals and deliver high-performance solutions. Visitors to K 2025 will have the opportunity to explore a range of Daploy HMS PP solutions at the Borealis and Borouge stand Hall 6, Stand A43, and discuss how these grades can help them meet their sustainability and performance goals. Note: The headline, insights, and image of this press release may have been refined by the Fibre2Fashion staff; the rest of the content remains unchanged. Fibre2Fashion News Desk (HU)

Passenger rail revival gains steam as Amtrak Borealis and Virginia services break ridership records
Passenger rail revival gains steam as Amtrak Borealis and Virginia services break ridership records

Economic Times

time24-05-2025

  • Business
  • Economic Times

Passenger rail revival gains steam as Amtrak Borealis and Virginia services break ridership records

Borealis sets Midwest standard for passenger rail Live Events Regional demand fuels interstate cooperation Virginia rail corridor surges toward expansion (You can now subscribe to our (You can now subscribe to our Economic Times WhatsApp channel From the cafe cars serving local specialties to Mississippi River views and seamless city access, passengers across the Midwest and Virginia are increasingly choosing trains over highways and airports. This growing demand is not just about convenience, it is a key signal that regional logistics are shifting in the United brought unprecedented success for Amtrak's Borealis and Virginia services, offering new insights into how modern rail infrastructure can meet public transportation needs while easing freight and road read: USA's iconic Amtrak rail service to be privatized? Elon Musk suggests so, CEO steps down; here's what Donald Trump could do next Launched in May 2024, Amtrak's Borealis train connecting St. Paul, Minnesota, to Chicago has surpassed projections in just 11 months. More than 205,800 passengers boarded the Borealis during that time. When combined with the Empire Builder service on the same corridor, total St. Paul–Chicago ridership reached over 293,000, a staggering 227 per cent jump from the previous daily service, supported by Minnesota, Wisconsin and Illinois, is now considered a case study in successful state-sponsored passenger rail logistics. Amtrak President Roger Harris credited 'strong collaboration with our partners' for exceeding expectations and reaffirmed the company's commitment to providing 'a reliable, efficient and safe way to travel.'Minnesota Transportation Commissioner Nancy Daubenberger emphasized that the results validate the state's investment: 'The ridership numbers clearly demonstrate the need to have safe, reliable transportation options for Minnesotans.'The Borealis route features midday and late-morning departures with popular amenities, including reclining seats, spacious legroom and scenic views. Regular Amtrak discounts further broaden read: Amtrak has the perfect comment on free baggage rules after Southwest Airlines' policy change Logistics leaders across state lines echoed the growing demand for efficient rail service. Illinois DOT Acting Secretary Gia Biagi noted that Borealis' early popularity 'shows that appetite extends beyond our borders and throughout the Midwest.'In Wisconsin, the Borealis marks the first passenger rail expansion in over two decades. Secretary Kristina Boardman highlighted its impact in smaller communities and major urban centers alike: 'The train has since become a resounding success story.'This regional model, driven by public-private cooperation and infrastructure investment has helped reframe rail from a nostalgic concept into a modern logistics Amtrak Virginia posted a record April with 129,670 passengers, the highest for that month since the service began. All four routes saw increases, with Roanoke leading at 11.8 per cent Norfolk route drew the highest traffic with 49,246 passengers. Amtrak Virginia's recent monthly performance, including strong results in March and December, places three of its five best ridership months in the past read: China unveils world's fastest high-speed train prototype, to travel at 450 kmph Virginia Passenger Rail Authority (VPRA) Executive Director DJ Stadtler sees this surge as a clear sign of future demand: 'We see the need and are working to expand service through our Transforming Rail in Virginia initiative as soon as possible.'VPRA's expansion includes the New River Valley Project, reconnecting Christiansburg to passenger rail for the first time since 1979, and the Long Bridge Project, which will double rail capacity between Arlington and Washington, D.C., by state aims to grow daily Amtrak Virginia roundtrips from eight to 13, bolstering logistics across Norfolk, Roanoke, Newport News, Richmond and the Northeast both Borealis and Virginia services gain momentum, they offer a new blueprint for regional passenger rail logistics by blending infrastructure, policy and demand to reshape US transportation's next era.

Borealis introduces low-density polyethylene grade for flexible packaging
Borealis introduces low-density polyethylene grade for flexible packaging

Yahoo

time12-03-2025

  • Business
  • Yahoo

Borealis introduces low-density polyethylene grade for flexible packaging

Borealis has unveiled Borcycle M CWT120CL, a recycled linear low-density polyethylene (rLLDPE) grade, which is claimed to promote circularity in nonfood flexible packaging. Boasting 85% post-consumer recyclate (PCR) and 15% LLDPE booster, the solution represents the latest flexible packaging grade derived from Borealis' mechanical recycling technology. The new grade is specifically designed for blown film applications in primary, secondary, and tertiary packaging. It is suitable for use in stretch film, stretch hoods, and films used in the agricultural, industrial, and protective sectors. Borealis said that by decreasing the carbon footprint of finished products, the rLLDPE grade aids its customers in meeting their sustainability objectives and promotes the move towards more eco-friendly packaging. Borcycle M CWT120CL was created in collaboration with Ecoplast, a member of the Borealis Group, as part of a project that commenced in late 2022. Its launch in January 2025 marks the completion of more than two years of work to tackle the challenges of incorporating a high level of recycled content into the solution. Borealis noted that the material offers stretchability, low gel content, and a balance of toughness and stiffness. These attributes make it a suitable option for packaging manufacturers who need to comply with the EU Packaging and Packaging Waste Regulation without affecting performance. Borealis Consumer Products Flexibles commercial director Peter Voortmans said: 'With its impressive 85% post-consumer recyclate content, this new rLLDPE grade represents a major step on the path to a circular economy for plastics. 'Borcycle M CWT120CL will help our customers meet their sustainability targets while maintaining the high performance standards required for demanding flexible packaging applications - just one of the ways we're reinventing essentials for sustainable living.' Earlier this month, Borealis enhanced its thermoforming portfolio with the release of the HC609TF solution for advanced packaging applications. "Borealis introduces low-density polyethylene grade for flexible packaging" was originally created and published by Packaging Gateway, a GlobalData owned brand. The information on this site has been included in good faith for general informational purposes only. It is not intended to amount to advice on which you should rely, and we give no representation, warranty or guarantee, whether express or implied as to its accuracy or completeness. You must obtain professional or specialist advice before taking, or refraining from, any action on the basis of the content on our site.

Borealis expands thermoforming portfolio with HC609TF solution
Borealis expands thermoforming portfolio with HC609TF solution

Yahoo

time06-03-2025

  • Business
  • Yahoo

Borealis expands thermoforming portfolio with HC609TF solution

Austrian sustainable polyolefin (PO) solutions provider Borealis has expanded its thermoforming portfolio with the launch of the HC609TF solution for modern packaging applications. The company noted that the high-stiffness homopolymer offers high levels of transparency and processability, making it a suitable choice for packaging solutions that seek performance, efficiency, and aesthetics. The launch of HC609TF aligns with Borealis' commitment to support a circular economy and reinvent essentials for sustainable living. Thermoforming is a widely used manufacturing process for creating strong and lightweight packaging, especially for food, beverages, and other consumer goods. The process involves heating a plastic sheet until it becomes pliable, then shaping it over a mould. This methodology is valued for its ability to deliver high-quality results across various applications. Borealis highlighted that its HC609TF solution is designed to meet the needs of a range of thermoformed applications such as trays, cups, and containers. The high processability of HC609TF is claimed to support efficient manufacturing, enabling up to 10% faster cycle times. Borealis noted that the solution is fully recyclable through both mechanical and chemical methods, and it is suitable for creating reusable packaging structures, helping to reduce consumption and waste. Borealis, which has its head office in Vienna, provides advanced and sustainable PO solutions. The company employs approximately 6,000 people with customers in more than 120 countries. In March last year, Borealis received two letters of no objection from the US Food and Drug Administration, authorising the use of specific grades of its Borcycle M post-consumer recycled plastics in food-grade packaging. "Borealis expands thermoforming portfolio with HC609TF solution" was originally created and published by Packaging Gateway, a GlobalData owned brand. The information on this site has been included in good faith for general informational purposes only. It is not intended to amount to advice on which you should rely, and we give no representation, warranty or guarantee, whether express or implied as to its accuracy or completeness. You must obtain professional or specialist advice before taking, or refraining from, any action on the basis of the content on our site.

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