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A drawer full of heads and 30 million bricks: inside the secret warehouse where Lego masterpieces are built
A drawer full of heads and 30 million bricks: inside the secret warehouse where Lego masterpieces are built

Sydney Morning Herald

time3 days ago

  • Business
  • Sydney Morning Herald

A drawer full of heads and 30 million bricks: inside the secret warehouse where Lego masterpieces are built

Sitting at tables around the warehouse or standing around models are the Lego builders painstakingly placing bricks, after consulting computer models that show the 'rough shape' of where the bricks go. One group of six are working side by side on a giant model of a beanie, which they are creating for a motor neurone disease charity event. Another Lego builder is working on a model of a dinosaur destined for a Lego store in New Delhi in India. No photographs are allowed that include any of the Lego builds under construction because of strict confidentiality agreements. Overhead cameras film each Lego build on time-lapse, with the footage to be released once the build is finished, and small exhaust pipes hang from each work station to extract the fumes from all the glue. While building Lego might be literally child's play, McNaught and his team take it very seriously. 'Everybody knows how to put two Lego bricks together, that's an easy thing to do,' he says. 'We teach a certain method and style of Lego building.' McNaught says Lego is not designed to be made into giant structures, so there is a lot of skill and technique in the 'artistry of Lego' which needs to be taught. He uses a method called 'north, south, east, west', which means that you alternate direction when building layers of bricks, which helps with strength and stability. 'There's also a technique we use called SNOT, which stands for studs not on top. We turn bricks in different directions, which give us shearing strength,' he says. 'There's a whole heap of things like that. On average, it takes a person about two years before they're proficient in those techniques. Call it an apprenticeship, if you will.' The Lego builders work at adjustable tables to protect their backs, and McNaught says the main occupational hazard is calluses from the hard plastic blocks. 'We have really good calluses on our fingers,' he says. 'If you look at anyone who's a builder, you can see exactly whether they're left-handed or right-handed or both-handed, because of the calluses.' McNaught is one of only 21 certified Lego professionals in the world, which gives him permission to use the Lego brand and to contract to Lego. But this title does not give McNaught any discount on the crates of Lego he purchases. 'We wish,' he laughs. 'We pay a fortune for Lego. We're the No.2 or 3 consumer of Lego in the world.' Loading McNaught estimates he has 30 million Lego bricks in his warehouse, with the Star Wars Lego exhibition alone using more than 8 million bricks and taking McNaught and his team more than 25,000 hours to build. The exhibition opened on Star Wars Day, May 4, and runs until the end of January; 35,627 tickets have already been sold. Tim Rolfe, director of exhibitions and experiences at Museums Victoria, said the exhibition was on track to be a bestseller.

A drawer full of heads and 30 million bricks: inside the secret warehouse where Lego masterpieces are built
A drawer full of heads and 30 million bricks: inside the secret warehouse where Lego masterpieces are built

The Age

time3 days ago

  • Business
  • The Age

A drawer full of heads and 30 million bricks: inside the secret warehouse where Lego masterpieces are built

Sitting at tables around the warehouse or standing around models are the Lego builders painstakingly placing bricks, after consulting computer models that show the 'rough shape' of where the bricks go. One group of six are working side by side on a giant model of a beanie, which they are creating for a motor neurone disease charity event. Another Lego builder is working on a model of a dinosaur destined for a Lego store in New Delhi in India. No photographs are allowed that include any of the Lego builds under construction because of strict confidentiality agreements. Overhead cameras film each Lego build on time-lapse, with the footage to be released once the build is finished, and small exhaust pipes hang from each work station to extract the fumes from all the glue. While building Lego might be literally child's play, McNaught and his team take it very seriously. 'Everybody knows how to put two Lego bricks together, that's an easy thing to do,' he says. 'We teach a certain method and style of Lego building.' McNaught says Lego is not designed to be made into giant structures, so there is a lot of skill and technique in the 'artistry of Lego' which needs to be taught. He uses a method called 'north, south, east, west', which means that you alternate direction when building layers of bricks, which helps with strength and stability. 'There's also a technique we use called SNOT, which stands for studs not on top. We turn bricks in different directions, which give us shearing strength,' he says. 'There's a whole heap of things like that. On average, it takes a person about two years before they're proficient in those techniques. Call it an apprenticeship, if you will.' The Lego builders work at adjustable tables to protect their backs, and McNaught says the main occupational hazard is calluses from the hard plastic blocks. 'We have really good calluses on our fingers,' he says. 'If you look at anyone who's a builder, you can see exactly whether they're left-handed or right-handed or both-handed, because of the calluses.' McNaught is one of only 21 certified Lego professionals in the world, which gives him permission to use the Lego brand and to contract to Lego. But this title does not give McNaught any discount on the crates of Lego he purchases. 'We wish,' he laughs. 'We pay a fortune for Lego. We're the No.2 or 3 consumer of Lego in the world.' Loading McNaught estimates he has 30 million Lego bricks in his warehouse, with the Star Wars Lego exhibition alone using more than 8 million bricks and taking McNaught and his team more than 25,000 hours to build. The exhibition opened on Star Wars Day, May 4, and runs until the end of January; 35,627 tickets have already been sold. Tim Rolfe, director of exhibitions and experiences at Museums Victoria, said the exhibition was on track to be a bestseller.

The galaxy far, far away comes to Melbourne in a new LEGO exhibition
The galaxy far, far away comes to Melbourne in a new LEGO exhibition

The Guardian

time05-05-2025

  • Entertainment
  • The Guardian

The galaxy far, far away comes to Melbourne in a new LEGO exhibition

When you hear the term 'dream job', what comes to mind? Movie star? Chocolate taster? Astronaut? Well, for kids big and small, Ryan 'The Brickman' McNaught has a fantasy career that's hard to top: judge of TV show LEGO Masters and certified LEGO professional. In his latest project, McNaught has channelled all his skill and passion into creating a 'galaxy first' LEGO Star Wars exhibition at Melbourne Museum. This cinematic-scale exhibition – which took more than 25,000 hours to complete, using more than 8 million LEGO bricks – offers visitors the chance to see some iconic Star Wars characters, spaceships and landscapes re-created in LEGO, as well take part in hands-on LEGO activities, such as building LEGO starfighters and custom lightsabers. The exhibition opens on 4 May. From kids to the young at heart, it's a rare chance to get up close with the galaxy far, far away. C-3PO and Ryan McNaught. Photo credit: Dani Evercroft. Visitors will find classic characters created by the LEGO master, including favourites such as C-3PO, Princess Leia and Darth Vader. Anyone who's ever tried to construct a small-scale LEGO Star Wars set will know what a challenge it can be, so it's easy to imagine the skill needed to build detailed versions of full-sized characters and spacecraft – some of which are as big as four metres high. McNaught finds joy in that challenge, and has plenty of favourites pieces he's excited to show off. 'Over the years I've always loved a 'cutaway' model where you can see the inside of something awesome, like the Death Star or a Star Destroyer, so they are super cool, but, unquestionably, my favourite [pieces] are the characters,' he says. 'Making a face in LEGO is easy, but making a face that looks like someone is hard – so hard that there aren't many people that can do it at all, so that makes them awesome.' As well as Star Wars characters in LEGO form, the exhibition offers an interactive, hands-on experience, with visitors getting the chance to build some LEGO sculptures of their own. There will be interactive elements and engaging experiences for fans of all ages. Battle scene exhibition. Photo supplied. 'I think [I'm most excited by] the interactive components of the exhibition where our models hopefully inspire people to make their own stuff,' McNaught says. 'For example, making your own Star Wars fighter, then having it scanned and watching it fly around in combat out the window of a Star Destroyer.' The scene inside LEGO Star Wars: The Exhibition resembles a Star Wars film set, populated by life-sized droids, full-scale lightsabers and realistic starships. For McNaught and his team, building the LEGO Star Wars exhibition was a painstaking labour of love. It took, he says, a long, collaborative effort to get the exhibition off the ground. 'It's far from only me; we have a dedicated team of 38 people who make it happen,' McNaught says. 'It's nearly 25,000 hours of designing, engineering and building – there's so much work that's gone into it. I've personally been working on this project pretty much nonstop – apart from filming LEGO Masters – for three years.' Getting this project off the ground was no easy task. McNaught and the team needed a lead time of six months just to source the rare and unusual LEGO bricks required for these one-off builds. Even then, the skill needed was 'way over the next level', McNaught says. Ryan McNaught in the Millennium Falcon cockpit. Photo supplied. 'The thing with this exhibition is it is about firsts,' he says. 'There's a reason the majority of the models we have made have never been done before. It's because they are so hard, technically, and these models are pushing the limits of what LEGO can do. I mean, imagine making the first ever life-sized Princess Leia and not doing it justice?' Despite the thousands of hours and millions of bricks taken to bring the exhibition to life, McNaught feels as if he hasn't even scratched the surface of the Star Wars universe. 'The museum is only so big,' he says. 'The Star Wars galaxy is so content-filled I could make another two of this exhibition with all new things. Imagine Boba Fett's [starship] Slave I, or a giant sandcrawler as examples.' The Emperor's throne room. Photo credit: Eugene Hyland. It's fair to say that 'The Brickman' loves his job. He get a lot of joy out of all that planning and building with LEGO, and is excited by the impact that exhibitions such as this can have on visitors. 'I get to bring happiness to people, so that's pretty awesome,' McNaught says. 'Hopefully I'm inspiring a Sally or Johnny to take over from me one day.' After seeing the exhibition, visitors can continue their adventure by exploring the main Melbourne Museum galleries, with general admission included in all tickets. Embark on a journey through the galaxy's first LEGO Star Wars exhibition.

Valerie drove her bright red Suzuki into the eye of Alfred. Now she's heading home to the northern rivers
Valerie drove her bright red Suzuki into the eye of Alfred. Now she's heading home to the northern rivers

The Guardian

time09-03-2025

  • Climate
  • The Guardian

Valerie drove her bright red Suzuki into the eye of Alfred. Now she's heading home to the northern rivers

Valerie Thompson is heading home to Brunswick Heads in an hour. The 52-year-old lives in a low-lying area just north of Byron Bay and was among those who got out early ahead of (now ex) Tropical Cyclone Alfred. The idea climate change may generate a cyclone that ploughs into south-east Queensland was already a 'nightmare scenario' for the country's insurance industry, the same companies who wanted to charge her $30k a year to insure her home. If they were taking it seriously, why shouldn't Valerie? Having tied down what she could and moved their belongings to a higher floor, Valerie bundled her 18-year-old daughter, the pet guinea pig and a stock of supplies into the back of her bright red Suzuki Swift and drove north to stay with her sister. Some might question the wisdom of driving north into the path of a tropical cyclone, but her sister's place was built like a brick and concrete bunker, she says. Experience has taught Valerie, her neighbours and many others across the Northern Rivers the value of leaving early. 'It wasn't even until the 2017 flood that the State Emergency Service knew we were there,' Valerie says. 'We had always had to rescue ourselves. That put us on their map.' Her neighbourhood, tucked beneath the highway, had always flooded. But in 2022, the water swallowed her daughter's bedroom, the highest room in the house. The event was traumatic. Like many people across the Northern Rivers, it taught Valerie and her neighbours a valuable lesson: don't take chances. Afterwards they formed a WhatsApp group to share information and coordinate. This time around, Valerie says positive peer pressure from people sharing their decision making and plans on the group encouraged others who may have been more blase to take the unfolding disaster more seriously. Safe from her sister's bunker, she watched events unfold through this window into her neighbourhood. Now she's heading back, grateful to know everyone is safe. Bec McNaught, from the South Golden Beach Community Resilience Team, says stories like Valerie's are textbook across the region. People here have learned the hard way how formal and informal communications and community networks are 'essential' before, during and after an event like Cyclone Alfred. McNaught's own group is part of a network of other officially-recognised resilience teams who have been sharing information with authorities and local residents. The cyclone may not have hit as hard as anticipated, she says, but it was a good trial run. With many people now returning to their homes, these networks have proven reassuring especially for those who carry the memory of the 2022 floods. 'It's been a taxing week,' McNaught says. 'It's really been quite triggering for a lot of people. There's lots of people who have only just finished repairs. One woman here that I spoke to literally just had the painters in last week, finishing off her house.' With the immediate threat from Alfred beginning to fade, heavy rain continues to fall and the risk of flash flooding or falling trees remain. Thousands across the Northern Rivers are still without power and out of contact, with telecommunications also knocked out for many. Others have turned their phones off as they try to conserve battery life. Evacuations orders for Lismore, the town that drowned in 2022, lifted on Sunday but residents have been told to expect power, water and communications to be shut off for the next three days. Sign up to Breaking News Australia Get the most important news as it breaks after newsletter promotion In Alfred's wake, ice is a valuable commodity. With the highways now open and power to some areas slowly being restored, the first supply runs are making it into the region on Sunday morning. Mandy Eddie, a woman in her seventies staying with her daughter's family in Binna Burra in the Byron hinterland, says she was just getting ready to empty the fridge of 'those things that didn't make it' when five bags of ice dropped on her doorstep. 'Ice is really important when you've had four days of no power,' she says. Her two young grandsons are already climbing the walls, but Eddie expects that with only a couple hundred people in town, it will be days before the power company crews get her electricity back up. What Eddie wants, going forward, is some meaningful effort from governments to sure-up electricity and telecommunications networks with renewables or other measures so they're not cut off every single time disaster strikes, and more effort to address fossil fuels and climate change. 'I really feel for Lismore,' she says. 'One thing ends, another begins. This really feels like climate change. These events are a reality. If you're not taking them seriously, you've got your head in the sand. What are politicians doing if they don't see the reality?'

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