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Bentong helicopter crash report reveals hot refuelling safety violations
Bentong helicopter crash report reveals hot refuelling safety violations

The Sun

time12-08-2025

  • General
  • The Sun

Bentong helicopter crash report reveals hot refuelling safety violations

KUALA LUMPUR: The preliminary investigation into the 6 February Bentong helicopter crash, which resulted in the death of a ground crew member, has identified multiple safety breaches during hot refuelling operations. The Air Accident Investigation Bureau (AAIB) found both the Indonesian ground crew and the pilot of the Bell 206L4 helicopter violated established Safety Working Procedures (SWP). Video evidence showed the helicopter, registered as PK-ZUV, undergoing hot refuelling without following mandatory safety protocols. 'Based on video footage of PK-ZUV conducting hot refuelling a day before the accident, it was observed that the crew from the Lessor did not adhere to the prescribed SWP,' stated the AAIB report. The report highlighted specific procedural failures, including the crew's improper positioning during refuelling. 'Figure 5, Paragraph 1.4.1 (c), (e), and (f) clearly define the SWP for conducting hot refuelling. However, as observed in Figure 6, the helicopter operator or the Lessor failed to adhere to these procedures,' the report noted. Hot refuelling, a process where fuel is added while the helicopter's engine and rotor blades remain operational, is commonly used for time-sensitive missions. However, strict safety measures must be followed, including using a fuel drum and manual pump, maintaining safe distances, and ensuring proper signalling between the pilot and ground crew. The footage revealed critical lapses, including the helicopter hovering too close to the ground engineer, who was positioned directly beneath the rotor blades. 'The crew was already positioned beneath the helicopter while it was still hovering and approaching for landing, indicating a clear violation of this procedure,' the report stated. The crash occurred during a refuelling attempt near a hot spring pool in Kg Janda along the old Kuala Lumpur-Bentong road. The ground crew member was fatally struck by the rotor blades, while the pilot sustained minor injuries. The helicopter, leased for aerial work by Tenaga Nasional Berhad (TNB), lost control during hovering, partially struck the landing surface, and subsequently caught fire. The AAIB also found that the lessor, PT Zaveryna Utama, failed to meet safety standards, while the lessee, MHS Aviation Berhad, neglected oversight responsibilities. 'The absence of a Safety Officer from the lessee to supervise the hot refuelling process contributed to crew complacency,' the report added. Investigators confirmed the helicopter was properly maintained and weather conditions were not a factor in the crash. The final report is expected to provide further recommendations to prevent similar incidents. – Bernama

Report finds pilot, engineer violated hot refuelling rules in Bentong copter crash
Report finds pilot, engineer violated hot refuelling rules in Bentong copter crash

New Straits Times

time12-08-2025

  • General
  • New Straits Times

Report finds pilot, engineer violated hot refuelling rules in Bentong copter crash

KUALA LUMPUR: A preliminary report into a helicopter crash in Bentong, Pahang, which killed a member of the ground crew, has found that both the engineer and pilot failed to follow hot refuelling safety procedures. The Air Accident Investigation Bureau (AAIB) report into the Feb 6 crash, however, noted that the probable cause would be included in its final report. In its preliminary report published on March 6, the bureau said the unsafe actions of both the pilot and the ground engineer during the hot refuelling introduced potential hazards. Hot refuelling is the process of refuelling with the engine running and rotor rotating due to operational demands and time constraints. The report said that a Standard Work Practice (SWP) had bee issued by a contractor engaged by Tenaga Nasional Bhd (TNB) to its lessee to ensure the safety of the refueller, the helicopter, and the surrounding environment while performing their tasks during hot refuelling. It added that part of the agreement requires the lessee to oversee and monitor flight operations to ensure compliance with its commercial requirements, and that it is their responsibility to ensure the companies engaged under their contract adhere to these obligations. However, based on video footage of the helicopter conducting hot refuelling a day before the accident, the crew did not adhere to the SWP. "Based on video footage of PK-ZUV (the helicopter) conducting hot refuelling a day before the accident, it was observed that the crew from the lessor did not adhere to the prescribed SWP for hot refuelling. Such non-compliance poses a potential risk and could lead to unsafe conditions. "The unsafe actions of both the pilot and the ground engineer introduced potential hazards. The helicopter was hovering with its rotor blades still running while moving closer to the ground engineer, who was positioned directly beneath the main rotor disc," it said. It added that under the SWP, crew members must wait at a safe distance from the landing point and should only approach the helicopter after receiving a clear instruction (thumbs-up) from the pilot. "However, the crew were already positioned beneath the helicopter while it was still hovering and approaching for landing, indicating a clear violation of this procedure. "When the lessor fails to comply with safety regulations, it is the lessee's responsibility to oversee and monitor operations to ensure adherence to established requirements. "In this case, the absence of a safety officer from the lessee at the helicopter landing site to supervise the hot refuelling process contributed to crew complacency, further increasing operational risks," it said. The report added that the pilot, who was duly qualified and authorised to conduct the flight, had a prior accident in 2019 involving the same type of helicopter. That crash occurred in Indonesia following a suspected engine failure. The AAIB said it was still waiting to obtain the final report from Indonesian authorities. As a precautionary measure, the AAIB recommended that the pilot's company facilitate a consultation with an aviation medical professional for a comprehensive mental and physical health evaluation. On Feb 6, a Bell 206L4 helicopter operated by PT. Zaveryna crashed while attempting to land in Bentong, Pahang. The incident occurred at 10.20am near a hot spring pool at Kg. Janda along the old Kuala Lumpur-Bentong road. The helicopter, with registration number PK-ZUV, had been engaged in aerial work for TNB since Jan 21. A member of the ground crew was killed after being struck by the helicopter's rotor blades. The pilot survived with minor injuries.

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