Why Was The Muncie M22 Nicknamed The Rock Crusher, And What Were Its Weak Points?

Yahoo

13-07-2025

Go buy a winning lottery ticket or empty your retirement savings right now. Once you have your cash in hand, purchase a big-block GM muscle car made in the late '60s or early '70s with an M22 "Rock Crusher" four-speed manual. Yes, get the M22 Rock Crusher, don't spend millions on a 1969 ZL-1 427-powered Corvette with a sigh-inducing M40 automatic that's better for drag racing but worse for your soul. It'll be cheaper to get, say, an L72 Corvette or an LS6 Chevelle, anyway.
Now head out to your nearest stretch of empty road and wind through the gears. Once you can stop yourself from giggling with glee, listen to the sounds the car is feeding you. Yes, you'll hear that wonderful high-cube V8, but you'll also hear a stupendous amount of gear whine. That's the M22 earning its "Rock Crusher" name.
M22s can trace their lineage back to the four-speed BorgWarner T-10, which itself evolved from the three-speed T-85. When GM wanted stronger transmissions for its high-horse muscle machines in the early '60s, it tinkered with the T-10's design to create the wide-ratio Muncie M20 and the close-ratio M21. But as torque figures increased, so did the need for a stronger transmission. The M22 debuted in 1965, designed to take the tectonic-plate-folding torque of GM's most powerful engines without becoming a pretzel, thanks mostly to its straighter-cut gears, which are also the main source of the whine.
Still, even with their higher power handling, M22s have some flaws. Aside from intense gear whine, people point out that the M22's aluminum case can flex, bend, or break, stock shift linkages often bind when running hard, and hard shifts on original-equipment shifters can even lead to broken internals.
Read more: These Are The Worst Transmission Recalls Of The Last 5 Years
The M22's plastic shifter bushings deteriorate over time, though steel replacements will last far longer. Gear strength isn't much of an issue with M22s unless you're going to push stupendous torque through a stock one. No, the bigger — or perhaps the biggest — issue with the M22 is the aluminum case. Aluminum, by its nature, stretches and bends more than steel or iron. This means that the transmission's internal forces will push out on the case, the gears will move farther apart, and eventually, they can break. Modern replacement Muncie SuperCases are thicker and use a much stronger 356T6 aluminum alloy to eliminate this stretching.
Stock M22 shifters are mounted with a bracket to a crossmember. When the transmission twists under hard acceleration, the linkage can bind, causing a missed shift. Upgrading to an aftermarket shifter, such as a Hurst, lets the shifter mount directly to the transmission, eliminating this problem.
Another huge benefit of a Hurst shifter is its adjustable stops. As expertly demonstrated by Muncie transmission builder Paul Cangialosi on his YouTube channel, GearBoxVideo, hard shifts in a Muncie with a stock shifter can break the combs that hold the forks in place. But a Hurst's adjustable stops can take this force instead, preserving the transmission's internals. It's almost like Hurst, which helped create some of the most desirable and outrageous muscle cars, from the 455 Hurst/Olds to the AMC Hurst SC/Rambler to the wheelie-popping Hemi Under Glass Barracuda, knows a thing or two about performance.
Now that we've torn into the M22's problems, let's give it due praise. The 1970 LS6 454 may have been a terrifying monster with 500 lb-ft of SAE gross torque, but the M22 was a more than formidable leash to reign it in. M20s and M21s also found themselves coping with the thrust of big blocks such as the L72 427, but their gears were cut at about 30 degrees, while M22s had higher grade nickel alloy gears cut at 20 degrees to prevent shedding teeth like a dentist-averse soft-drink addict.
Drag racers making dozens of consecutive runs certainly appreciate those straighter gears, even if it can make it sound like there's a roots-blower operating below the floorboard. Reducing gear angles improves strength, but it also increases noise. Case in point, earlier "black tag" ZF six-speed transmissions in the 1989 through 1993 Corvettes had straighter gears and a 450 lb-ft torque rating. Later "blue tag" transmissions in the 1993-1996 Vettes have steeper gear angles for reduced noise, but can only handle 400 lb-ft. So if you don't like gear whine, maybe consider a nice, cheap $13,500 1994 six-speed Chevy Corvette.
Case stretching and shifter issues aside, the M22 was Hercules in its time. If you're a purist who wants the authentic experience of vintage muscle, do you care that the M22 has some flaws? Probably not. It may be a relic of a bygone age, but what relic it is.
Want more like this? Join the Jalopnik newsletter to get the latest auto news sent straight to your inbox...
Read the original article on Jalopnik.